Systems & Processes
Sustainability Efforts Behind The Flow Brand
Washable & Reusable Design
Over One Billion Single Use Foam Earplugs End Up In Landfill Each Year
Over one billion foam earplugs are discarded into landfill each year, contributing significantly to environmental waste. Foam earplugs, typically designed for single-use, are not biodegradable and add to the growing problem of plastic pollution. In contrast, Flow earplugs are designed to be washable and reusable, offering a more sustainable alternative. By opting for reusable earplugs, waste is reduced, and the need for constant replacement is minimised, making a measurable difference in environmental impact over time. This approach supports a shift away from disposable products, aligning with long-term sustainability goals.
Maximising Recycled Materials
Circular Supply Chain
Our earplugs are produced from recycled silicone and ABS materials, supporting a circular supply chain that enhances sustainability while maintaining high performance. The recycled silicone is sourced from post-consumer materials, preserving essential flexibility and durability while minimising the need for new raw materials.
Similarly, recycled ABS, recognised for its firmness and stability, reduces the demand for new plastics, thereby cutting carbon emissions and conserving resources. Both materials are rigorously tested to ensure they meet established performance standards, effectively integrating environmental responsibility with the reliability and comfort expected from premium earplugs.
Advanced Manufacturing
Systems Which Produce Minimal Waste
Flow earplugs are produced using advanced injection moulding techniques designed to minimise waste byproducts. Excess silicone and ABS plastic generated during manufacturing are captured, recycled, and refined for reintegration into the production cycle. This method reduces environmental impact and optimises resource utilisation. By implementing these techniques, high performance standards are maintained while supporting a closed manufacturing loop system.